We use ceramic mugs in homes and offices. These utensils are of good use nowadays. People prefer to use ceramic mugs over plastic-made or clay mugs. It is because; ceramic has a lot of advantages over other materials. They have a smooth interior and are easy to clean. Their plasticity is very high. We bake them at high temperatures, and we also know that ceramic is a non-toxic material and harmless. All these qualities make the ceramic popular among the pottery. So, it’s common to think about how to make a ceramic mug?
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How we make ceramic mugs?
Making a ceramic mug isn’t a technical process, as it requires professionalism. We will follow some simple steps to make the ceramic mugs.
The first step is practicing the mud. Take the porcelain from the mining area, add water to the porcelain and remove impurities and little stones from the mud material. The aim is to give mud shape like brick mud. Again, mix the water in mud material and remove the slag from it. The next step is to squeeze the mud material.
Hence, we can squeeze mud with hands or feet to give up a shape we desire. This squeezing is necessary because it removes the air from mud material. This dough-like structure is everything. If you have prepared this dough very well, you will have good quality mugs. If there is some deficiency left in making dough, you cannot produce good quality mugs. Check here, how print on ceramic mug?
Throw the mud into the carousal of the car. The flexion and extension method gives it a shape. It improves the general appearance of the body, removes water, but we don’t remove excess water from the mud. Water level and saturation directly depend upon the kind of mug. For tea mugs, use 30 to 40 percent saturation of water. Hence, it is necessary to be conscious of the water saturation.
The inner arc of the black decides the rotation of the stamp. Placing the blank on the mold and evenly press the outer membrane is molded again. The thickness should blank, and the surface should also smooth, a highly technical process. People also search for, Starbucks ceramic travel mug reviews.
The next step is drying the blank. Put the blank over a wooden chopstick. Don’t try to use other methods of drying the blank, like using a fan or heating method. Just place the blank in the airtight room and let it dry naturally. Natural dying is preferable because it doesn’t affect the quality of dough prepared.
Do not try to dry it by giving heat. The dough will be hardened and quickly change its color. The same problem is with the process if you use a fan. That will cause water to dry more quickly. Hence, relying on nature for natural drying is the best method. A lot of complaints have been received about the mugs, which were prepared from the over-dried dough. Related article, how to paint ceramic mug?
In this process, give shape to pottery. A person’s creativity is seen in this step. A rolling wheel is used. It constantly rotates. One can make the desired shape by putting mud over it and using our hand. In this procedure, give shapes to ceramic mugs. People welcome the newly made cup, and cups with fascinating designs, so creative work is required on a roller.
Try doing it by you; can create unique designs, which are selling more in the market. Instead of just making ceramic mugs, you can also make the vases and other pottery on the roller. Rollers come in two forms; electric rollers and pedestal rollers. Electric rollers are highly efficient and fast. Only professionals use them to make ceramic mugs at and commercial level. You may like, easy steps to fix ceramic mugs.
A bamboo or iron cutter is used to paint the pattern. Use any sharp material of engraving. Here is a precaution; not to use the pointed material. Doing this will engrave your desired pattern but, at the same time, disturb the whole layout because the pointy end deepens into the mud and leaves scratches on the mug surface.
In this step, attach the handles with ceramic mugs. Already processed the handle from previous steps, and now they need to be attached. For this purpose, make a little adhesive, and slimy material called a slip. Make slip using water and mud, provides necessary adhesion to attach the handle with ceramic mug. Gently attach the handle with the mug using a slip.
Basically, use an enamel glaze to make round mouth enamel. Do this process in few steps; immersing the entire slab into a glazing basin till the mouth is flushed with glaze. We can perform the same step by glazing. At this point, the ceramic mug is ready to receive the color and trademark. The glazing ensures that the mug is ready for further processing. After glazing, place the mug to dry. There are different methods employ to dry the mugs.
Firing the ceramic mug
Our firing process is almost the end of the mug-making process. Firing is done at the end to ensure that mug is now fully prepared for further transformations. The temperature gives to the raw mug directly depends upon the texture and thickness of the mug.
Recently, it is discovered that thick mugs have a long life. There was a misconception about making heavy mugs. They get a break quickly. The thick mugs are bakes at high temperatures, relatively more than thin mugs, kept at 1400-1500 Fahrenheit temperature. Sturdy and heavy cups are bakes at even high temperatures.
For pottery, the firing range is below 1496k, and for earthenware temperature range is between 1550k to 1700K. Firing is crucial because it finalizes the ceramic mugs. For stoneware, the firing range is 1430k to 1550k.
Once the ceramic mug is fired, send it for furnishing, including installing color and installing pictures.